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emkon. BISCUIT DEPOSITOR
CASE STUDY: BISCUIT DEPOSITOR
CUSTOMER:
International Food Company
PRODUCT:
Combination of chocolate bar and biscuits
PACKAGING SOLUTION of emkon.:
emkon. BISCUIT DEPOSITOR
CUSTOMER REQUIREMENT:
- Particularly high requirements in regards to precision and reliability.
- Joint optimal product development.
- Reliable, equally high-quality processing of biscuits and chocolate.
- Precise and product-friendly handling of small biscuits of different varieties.
- Automatic completeness checks of biscuit placement.
emkon. SOLUTION:
Speed, reliability and precision at the highest level – 3600 times per minute – that is the emkon. BISCUIT DEPOSTIOR
The emkon. BISCUIT DEPOSITOR combines the latest robot with camera- and linear transfer technology and sets new standards in fast and reliable product handling. 18 times per minute the Pick & Place unit of the emkon. BISCUIT DEPOSITOR with its 200 vacuum cups transfers the small biscuits precisely and reliably onto the still liquid chocolate. In case a biscuit is missing in the transport form, it will be detected by the camera system. A pick robot installed downstream fills the detected gaps and ensures a 100% placement of biscuits on all chocolate bars.
CONCRETE CUSTOMER BENEFITS:
- Cost saving: one machine to handle all different biscuit varieties
- Product quality: combined technology application guarantees consistent high quality
- Flexibility: the Pick & Place vacuum system handles various formations and product sizes
THE emkon. BISCUIT DEPOSITOR IN THE VIDEO
FACTS
MODULAR DESIGN
Easy operation
Easy cleaning and maintenance
Small footprint
DIVERSITY OF VARIETIES
Handling of different biscuit varieties
Flexible amount of workable products is adjustable
Variable product formations and sizes are adjustable
FLEXIBLE VACUUM SUCTION PLATE
200 Vacuum Pick & Place suction heads
Individual tracks can be disabled
Particularly gentle product handling
Quick release system for changeover and cleaning
Independent, adaptable system – no central vacuum system needed
EASY MAINTENANCE
Automatic maintenance position for suction plate
Good accessibility of maintenance area
Easy module cleaning
Safety-relevant blocking or locking „LOTO“
CONTROLL SYSTEMS
Automatic completeness check by camera
Guaranteed 100% product completeness via integrated Pick & Place robot
Additional control device for transport molds
Additional CASE STUDIES
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SMARTFOLD
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FLEXBAG